Regulations on the organization of control over the regulatory parameters of MN and NPS in operator NPS, RNU controllers (UMN) and OAO MN. Training Operator Operator of the Oil Product Pumping Station Technical and Regulatory Documentation

Qualification requirements
Higher education (junior specialist). Training. Work experience in the profession of operator Operator 5 discharge plant for at least 1 year. When servicing electric motors and distribution devices should be admitted by the V group of electrical safety.

Knows and applies in activities: technological process of pumping, technological scheme of pumping stations petroleum products and power supply scheme; Circuit diagrams of automation systems, adjusting devices and locking systems; Rules for the technical operation of the main and auxiliary equipment; conditional signaling system; safety and fire safety regulations; Rules for accounting for a pumping station; The procedure for the preparation of defective statements for equipment repair, automation and telemechanics; Instructions for labor protection by profession and types of work; Properties of harmful, dangerous and poisonous substances that are used in the performance of work that are associated with professional duties.

Characteristics of works, tasks and duties
Controls from the remote control the technological process of oil pumping, petroleum products when working on automated stations of main pipelines pumping petroleum products with pump capacity from 3000 to 3,500 mk. / H. Provides the specified pumping mode. Monitoring the testimony of control and measuring instruments, the load of the electric motors, the operating pressure on the pumps and in the pipeline, the vibration of pumping units, the temperature of the bearings of pumps and electric motors; Serves electric motors if necessary. Removes instrument readings. Carriages the number of pumped fluid. Serves pumps, cooling and ventilation systems, shut-off valves. Prepares for starting, letters and stops pumps. Serves electric motors, start-adjusting equipment and distribution devices. Includes and switches the electric motors. It serves automated boilers, waterproof and sewer stations, equipping the substation, perimeter alarm. Resets malfunctions in the operation of the main and auxiliary equipment, automation systems of the remote control panel and displays them to repair. Takes performed repair work and checks the readiness of equipment and instruments to start. Leads technical documentation. Sends the necessary information to the dispatcher.

OPEN JOINT STOCK COMPANY

JOINT-STOCK COMPANY
By transport oil Transneft

OJSC"AK" Transneft "

Technological
Regulations

(enterprise standards)
Joint Stock Company
By transport oil Transneft

TomI.

Moscow 2003.

Technological Regulations of the NPS

Introduction

The oil pumping station (NPS) is a complex of facilities and devices for the reception, accumulation and pumping of oil through the main pipeline and are divided into destination to refinery with capacity and NPS without capacity.

This "technological regulation of the NPS" establishes a single procedure for maintaining and organizing the technological process of the work of the NPC of the main oil pipelines of the system« A K. Transneft to withdraw its out of operation in accordance with project technical solutions, executive documentation, valid characteristics and working conditions of oil pipelines.

1. General characteristics of the NPC

1.1. Purpose and composition of the NPS with capacity

Pumping pumping station with a capacity is designed to receive oil and pumping it from the tank in the main oil pipeline.

The oil pumping station ____________ put into operation in _______ year, it is a structural unit of OJSC MN ___________ and is a complex of structures and devices for pumping oil through the main oil pipeline __________ in the area ____________.

The draft oil station was developed ______________________________.

The composition of the NPS ______ includes:

Reservoir S. p park;

- retaining pumping;

- filters filters filters;

- lattice filters;

- pressure control unit;

- nodes with safety devices;

- accounting node (if necessary, conducting operational control of oil passage through intermediate stations);

- water supply systems, heat supply, ventilation, sewage, fire extinguishing, electricity supply, automation, telemechanics, ACS, communication, production-B. light buildings and structures.

1.2. Purpose and composition of the NPS without capacity

Pumping pumping station without a container is designed to increase the pressure in the main oil pipelineand pumping oil.

The oil pumping station _____________ was commissioned in _______ year, it is a structural division of OJSC MN ____________ and is a complex of structures and devices for pumping oil through the main oil pipeline__________ location on ____________.

Detailing station project developed __________.

The composition of the NPS ______ includes:

- pumping station with trunk pumping units and lubrication systems, cooling and leakage of leaks;

- filters filters filters;

- node of pressure regulators;

- system smoothing pressure waves;

- technological pipelines;

- water supply systems, heat supply, ventilation, sewage, fire extinguishing, power supply, automation, telemechanics, ACS, communications, production and household buildings and structures.

2. Characteristics of the Pumpped Commodity Oil

Name of the indicator

unit of measurement

Limit

Min.

Max.

Density at 20 ° FROM

kg / m 3

mg. / L.

Mass fraction of sulfur

Kinematic viscosity (at 20 ° C)

cST

Elasticity of vapor

kpa

3. Technological process of the NPS

3.1. Technological mode of operation of the NPS with a container

The technological process of pumping is carried out according to the approved technological cards of the pipeline and technological regimes of pumping.

The main scheme of the technological process of pumping oil NPS with a capacity is to pump with "connected tanks" or "through tanks".

Oil along the supply pipeline enters the NPC, with pressure _______ MPa, through the receiving valves NN.__________, located in the start and admission node, and is sent to filters-dirt leads. Pressure drops in filters-G. ricashers need to register once every 12 hours, and after work on the linear part at least once per hour. Upon exceeding the maximum pressure drop on the filter-dirt leader or equal to 0.05 MPa, it must be disconnected and cleaned. To clean the filter filters, turn off the valves NN.______ , P reductantly turning on the backup filter dirt trap. Oil purified from mechanical impurities, paraffin-resinists x sediments, foreign objects enters technological tanks NN.____________. To protect technological pipelines and reservoir reservoirs from excess pressure on the NPS, safety valves are installed NN.________. Pressure Safety Valves R N \u003d ________. Reset oil from safety valves is provided for technological tanks NN.___________. After resetting oil from safety valves, dumping lines must be exempt from oil.

For supplying oil from tanksNN. _______ to the main pumps are provided (ns ) retaining (s e) Station (AI). Oil reservoirs is pumped up with a retaining pump unit ____________, through the nodes of accounting for the number and quality of oil and TPU NN._______ and safety valves NN.______ is applied to the reception of the main pump. Safety valves N. N.______ set up pressure R N. \u003d _____ and are intended to protect against increasing the pressure of technological pipelines and reinforcements between the retaining and main pump. With the help of nodes of accounting and quality of oil and TPU, commercial or operational oil accounting is carried out. Commercial Node Accounting for the amount of oil is designed for total performanceQ.\u003d ________ I. R y \u003d ________.

On the plot of pipeline from the main pump to the main pipeline, a pressure control unit is installedNN.________ to maintain the given pressure values:

- minimal pressure at the entrance to the main pump _____ MPa;

NN._______ from R W. \u003d _________ for total performanceQ. \u003d _______ m 3 / hour.

3.2. Technological modes of the NPC (without capacity)

The NPS without a container is designed to increase the pressure in the main oil pipeline during oil pumping.

The technological process of pumping is carried out according to the approved technological cards of the oil pipeline and technological modes of pumping (see Appendix).

The main scheme of the technological process of pumping oil for the intermediate NPC is the pumping "from the pump to the pump".

Oil is pumped through the oil pipeline ___________ from the head pumping station ___________ through intermediate pumping stations ________, _____________.

Oil enters the NPS _______ through the receiving valve No. ____ (see the technological scheme) located in the station connection node (or the start-receiving node of the sewage device). The start and receiving node of sewage disposal allows you to transfer oilboth through the NPS _______, and by passing it. When pumping oil throughNPS open valves NN.______, and valves NN.______ - closed. When pumping oil, bypassing the NPS, the valves are open NN.______, and valves NN.______ - closed.

Oil passes through filters-dirt leads NN._______, g. de is cleared. The pressure drops in filter filters must be registered once at 12 o'clock, and after work on the linear part at least once per hour. The value of the maximum pressure drop on the filter-dirt leader is made by the technical requirements of the manufacturer. To clean the filter filters, turn off the valves NN.______, having previously turned on the backup filter dirt leader.

Next, oil enters the main pump. Location ont. rubrovoda between filters-dirt trap and the main pumping pump on the bypass is provided for the smoothing system of pressure waves (CFD). On N.P With _________ Installed system of type _______ with valves _________ in the amount of _______ pcs., Industriesbut _________ . If the waves appear the PRESS PRESSORY provides a discharge of a part of the oil flow from the receiving line of the main pump in the collection of oil resetting from the smoothing system of pressure and drainage waves NN.________. SSVD is triggered at the rate of pressure higher than 0,3 MPa / s and with an increase in pressure in the oil pipeline by no more than 0.3 MPa, the further increase in pressure, depending on the setting of the CCED, should occur smoothly at a speed of 0.01 to 0.03 MPa / s. SSVD can be disabled from the receiving line by the main pumping valves NN.________.

On the plot of pipeline from the main pump to the main pipeline, a pressure control unit is installed NN.______ to maintain the given pressure values:

- minimum pressure at the entrance to the main pump _____ MPa.

- maximum pressure at the outlet of the main pump ____ MPa.

Adjusting valve installed in the pressure control unit NN.______ from R W. \u003d ________ on total performanceQ. \u003d ______ m 3 / hour.

After the node of pressure regulators oil through the vykutny valve of the NPCN._______ is fed to the following NPC ___________ or on the head NPC with a capacity of ________ of the next (or finite) section of the main pipeline depending on the mode of operation of the oil pipeline.

3.3. Auxiliary system of pumping units

Each pump unit is equipped and equipped with systems:

Masks;

Oil leaks;

- cooling system;

Ventilation.

3.3.1. System of mask

Designed for forced lubrication of rolling bearings and sliding pumps and electric motors.

The T-22 or T-30 turbine oil is used as a lubrication of bearings (the use of TP-22C oil is coordinated with the manufacturer).

The technical characteristic of the oil used in the system of oilmakes must comply with the requirements of GOST 32-74.

The lubrication system of the main pumping units consists of working and backup oil pumps equipped with oil purification filters, working and backup oils, accumulating oil and oil coolers.

Oil from the main oil clock is closed by a working oil pump of _______, passes through the oil filter and is fed to the oil coolers, from where it enters the accumulation tank, located at height 6...8 m from the floor level pumping. From the accumulating tank, the oil is fed to the bearings of the pump unit and then returns to the oil. The operating temperature of the oil in a common manifold before entering the main pumping units should be in the range from +35 to +55 ° C, when the oil temperature is exceeded at the outlet of the oil cooler more than +55 ° C, additional fans are automatically activated. With low oil temperature, work is allowed by oil systems , bypassing the oil coolers.

Oil pressure in front of the pump bearings and the electric motor is set not more than 0.08 mP a and not less than 0.03 MPa. Regulating the oil supply to each bearing is carried out using the selection of throttle washers installed on the supply oil supplies.

3.3.2. Oil system

It serves to collect oil leaks from the main pumping units and consists of pumping pumps of the leakage of type _____ - 2 pcs. and tank leakageV. \u003d ____ m 3 - 2 pcs.

Oil leakage from the end seals of pumps come in the tank of leakage of ____.

The leakage system is equipped with protection at maximum leaks. To control the leaks of the main pumping units, a tank signaling a special design. When the working level of oil is exceeded in the tank, protection is triggered to disconnect the pump unit.

Pumping oil from the leakage collection containers ______ is performed automatically, the inclusion of the vertical pump type _______ to the reset tank of the RVS shock wave - _____ or to receive the pumping pump _____ and then on the reception of the pumping station.

3.4. Maintaining technological processes

The estimated time of operation of the main oil pipelines, taking into account stops for repairs, is accepted equal to 350 days or 8400 hours per year. When starting, stopping and switching pumping units of pressure in the oil pipeline should not exceed the valuessh technological cards.

The technological process is controlled:

- at the level of the company - the Central Dispatch Office (CDU);

- at the level of OJSC PN - Dispatch service of JSC MN from the Central dispatcher point;

- at the level of technological objects - Dispatch service of branches of JSC MN from the district dispatching point (RDP) and operational personnelNP. FROM.

4. Control of the technological process of the work of the NPC

Operational staff (operator) NPS carries out:

- direct control of technological equipment, systems, structures;

- primary accounting for the amount of received, pumped, handed over, which is on the storage of oil and control its quality;

- constant control of technological parameters, the technical condition of the main and auxiliary equipment, systems, structures on entrusted objects, as well as registration every 2 hours of technological parameters.

All switching on NPS, technological pipelines, starts, stopping the main equipment, changes in the operation of the NPC, oil pipelines should be registered in the operational documentation of dispatching services and Operational Persons of the NPC.

The main oil refining equipment should be derived from work or reserve only in coordination with the dispatcher, except for cases of their emergency or explicit danger to the health and life of people.

Operational control, registration, analysis of the main technological parameters of the NPC operation, is carried out at least than every two hours, at all levels of dispatch services.

If emergency situations occur at the NPS facilities, operational dispatching staff should act according to the planning of the liquidation of possible accidents and fire extinguishing plans.

Employees of operational dispatch services within their functions performed are guided by:

- this Regulation;

- official, manufacturing instructionsc. sickies;

Instruction c. iI on oil accounting during its transportation;

- technological card of the work of the main pipelines;

- technological card of tanks;

- schedule of scheduled stops of the main oil pipelines;

- map of stitching technological protection of the pipeline, main and auxiliary equipmentNP. FROM;

- plans to eliminate possible accidents;

- regulations on dispatching service, department;

- standards, technical conditions for the accepted and submitted oil;

- rules for labor protection, fire safety, industrial safety;

- instructions for using telemechanics, equipment and information transmission;

- regulatory and technical documentation for reception, pumping, oil delivery, maintenance of the technological process of oil pumping.

The operation of the operational dispatch service is issued by entries in the following documents:

- daily dispatch journal;

- in operational journals;

- journal of orders;

- magazine registration of incoming and outgoing telephones;

- journal control of the motion of media cleaning and diagnostics;

- daily reports;

- magazines for the registration of the quality of accepted and submitted oil;

- journal of receiving a change of shift.

The shelf life of the listed documents is 3 years.

Operational NPS staff must have the following drawings and schemes:

- gen Plan NPS with existing engineering networks;

- compressed profile and situational plan of oil pipelines RNU;

- detailed technological schemes of objects with designation of valves, tanks, basic, retaining units, filter filters, other equipment indicating their basic technical characteristics;

- technological maps oil pipeline (application);

- cards of settings of technological protection of the NPC (application);

Gra D. urovochen S. e tank tables;

- estimated technological modesP FROM;

- instructions on duty dispatcher in emergency situations.

Managing and controlling the technological process of the NPS is carried out from the TIR (operator) with the transfer of information in PD. P and CSD OJSC.

The NPS provides for:

- centralized management for all devices from the placing operator;

- automatic protection of pumping over nominal parameters;

- automatic pressure regulation in the pipeline;

- automatic control of auxiliary systems.

4.1. Non-Tanning Protection and Alarm

Controlled parameter

Purpose of protection

A trigger delay

The magnitude of the setpoint

1

2

3

4

Pressure at the receptionPS minimumI.

Disconnection of the first oil of the unit with a decrease in pressure at the NPC reception, alarm system

Pressure at the reception of the NPS minimum emergencyII.

Disable all units when reducing the pressure at the reception of the NPC, alarm

NPS Maximum Pressure

Prohibition of the launch of the unit and the CPS with increasing pressure at the reception of the NPC, alarm

Pressure pressure pump maximumII.

Disconnection of the first in the course of oil unit with increasing pressure on pumping pumps (MaxIi) alarm

Pressure pressure pump maximumI.

Prohibition of the launch of the unit with increasing pressure on pumping pumps (maxI. ), Alarm

Pressure on pumping pumps emergency and maximum

Disconnecting the NPS when the pressure on the pump is injected, alarm

Pressure at the reception of the NPC (CAR setting)

Enabling the SAR regulation process with a decrease in pressure at the NPS reception, alarm

Pressure on the discharge of the NPS (CAR setting)

Enabling the SAR regulation process with an increase in the pressure of the NPS, alarm

Maximum difference on the regulatory damper

Disconnection of the first oil unit, alarm

Emergency gas supply in the pumproom

Disconnection NPS closure ion valves, ventilation

Increased gas supply in the pumproom

Enable Alarm Ventilation, Alarm

Flooding pumping

Emergency level in the tank of the collection of leaks

Disabling NPS, alarm, closing station valves

Maximum level in the tank of the collection of leaks

Turning on the submersible leak pumping pump, alarm

The minimum level in the tank of the collection of leaks

Turning off the submersible pump pumping pump, alarm

Emergency level in the reservoir of oil reset via CVD

Turning off NPS, alarm

Maximum level in the reservoir of oil reset via CVD

Signaling

Reduced pressure in the chamberflax set

Turning off NPS, alarm

Fire in electrostasia

Turning off the NPS, closing station valves, turning off the ventilation, alarm

Increased long-term gas supply in boxing oil systems

Disconnection NPS, alarm

Increased long-term gas supply in pressure regulators chamber

Turning off NPS, alarm

Emergency gas supply in the boxing of oil systems

Turning off NPS, alarm

Emergency gas supply in pressure regulators chamber

Turning off NPS, alarm

Fire in the pumproom

Disabling NPS, closing station valves Disable ventilation, alarm

Fire in pressure regulators chamber

Turning off NPS, alarm

Monitoring the performance of Maslonasosov

Inclusion AVR, alarm

Control of fans without fansflax set

Inclusion AVR, alarm

Control of the performance of supply fans pumping

Alarm, inclusion AVR

Control of the performance of exhaust fans pumping

Alarm, inclusion AVR

4.2. Aggregate protection and alarm

Controlled parameter

Purpose of protection

A trigger delay

The magnitude of the setpoint

Electric motor and pump bearings

Pump body temperature

Turning off the unit, alarm

Pressure of lubricant oil

Turning off the unit, alarm

Emergency oil level in accumulating oil clock

Turning off the unit, alarm

Leech level

Turning off the unit, alarm

Air pressure in the blurflax installation

Turning off the unit, alarm

Changing the state of the workshop valves

Turning off the unit, alarm

Start or stop sequence

Turning off the unit, alarm

No power protection scheme

Turning off the unit, alarm

The operation of electrical protection EL. Engine

Signaling

Chains malfunctionMB.

Signaling

Turning off the unit from RDP pump with shield

Signaling

Increased vibration of the aggregate

Signaling

Emergency vibration aggregate

Turning off the aggregate alarm

5. Start and stop NPS

5 .1. NPS control modes

Start, stopping the NPS, transition from one working unit to another, is made by the RDP dispatcher command, with a record in a special journal, for oral or written coordination with the dispatcherCD P OJSC.

Control NP. C can be carried out in two modes: local or remote (telemechanic). The selection of the mode is carried out using the corresponding key installed on the front of the nominal panel. The main control mode is the telemechanic control mode from the RDP. The translation of the key to the local regime is performed by duty personnel in the work of work and in emergency situations in coordination with the RDP dispatcher.

Local control of the NPS is carried out in three modes:

- push-button (manual) - the pump unit and valves are controlled by separate buttons on the control panel;

- automatic - Start and stopping the unit occurs on a given program when you press the "Start" button ("Stop»). When accidental and response, the unit stops automatically;

- automatic reserve - the pump unit turns on automatically when the protection of any of the working pumping units is stopped.

Starting pumping units is made after performing all the preparatory activities specified in the "Instructions for Starting and Stopping the Pumping Station", as well as after checking the normal operation of all auxiliary systems (masks, SAR, etc.) in the parameters of the control and signaling equipment.

5.2. Start in the button (manual) mode

When the pumping unit is started in a button mode, the control mode selection key on the native panel is set to the "local" position, and on the panel of the unit in the button "button".

Starting the pump unit is performed in the following sequence:

- button "Start" open a valve at the reception of the unit;

- press the "Start" button to open the valve on the unit's injection;

- making sure that the valve went to the opening, click the "Start" button to turn on the pump unit.

The turn of the reversal of the unit and its work is controlled by the indications of the ammeter and pressure devices.

Stopping the pump unit is made by the "Stop" button, closing the aggregate valves by the "Closing" button.

5.3. Start in automatic mode

When starting in automatic mode, the control key selection key on the nationwide panel is installed in the positionn. ie "local", and on the panel of the pump unit (s) insamed (s x) to run to the "Automatic" position. On the other aggregates, the key selection key remains in the "button" position.

Control over the execution of the machine launch program is carried out by actuator.

Stop automatic mode is performed when the protection is triggered, as well as by pressing the "Stop" button.

5.4. Starting a pump unit from the emergency reserve state (AVR mode)

The unit number installed in the AUR mode is determined by the head of the shift in agreement with the RDP dispatcher.

Preparation of the pump unit to ABR mode is produced according to the instructions "Preparations for the launch of aggregates in AVR mode."

On the pump unit panel, the operation mode selection switch is set to the "Reserve" position, after which the "Start of the Aggregate" button is pressed and the step of executing the unit for the installation of the unit to the reserve is controlled. In this case, the valves at the reception and injection of the unit are opening, which signals the completion of the operation of the aggregate formulation to the reserve. The key selection key on the control panel of the control panel is set to the "Automatic" position.

5.5. Remote NPC Control

Remote control of the NPC is carried out from the RDP.

To do this, the control mode key on the nationwide panel is set to the "remote" position.

Upon receipt of the command on the inclusion of the pump unit from the RDP on the TM. The NPC is launched according to the automatic mode program.

Stop NP. C is carried out by a team of RDP on the TM system.

6. Auxiliary NPS systems

The auxiliary NPS systems serve for the normal functioning of the main pumping station and should always be in good condition.

The subsidiary systems of NPS include systems:

- foam fire extinguishing;

Water supply;

Sewage;

Heat supply.

6.1. Foam fire extinguishing system

The foam fire extinguishing system includes:

- pumping penotum with fire pumps type ____________ (one of the pump drives from the diesel engine) intended for feeding the foaming agent« Sundered " (Novorossiysk), allowing to obtain a foam low, medium and high multiplicity, in the stationary network of penotum;

- foam Storage CapacityV. = _____ m 3;

- system of polystroducts with reinforcement and foam generators for supplying a solution into pumping, regulatorys e pressure, in oil tanks (sublayers y method of supplying foam low multiplicity in a layer of oil into the bottom belt of the reservoir;

- the system of automatic foaming and fire alarm system.

When the fire signal arrives from any protected object, one of the pumps of type _______ is automatically activated, the supply of the foaming agent into the pressure collector to the place of fire.

6.2. Water supply system NPS

The system is designed for uninterrupted supply of industrial and household objects with water in the required quantities and the required quality, as well as to ensure the needs of fire extinguishing, including cooling tanks with oil.

The water supply system includes:

- artesian wells;

- waterproof;

- water supply networks;

- water Tower, water reservoirs;

- water consumption devices.

6.3. Sewerage NPS

Sewage of the NPS is divided into production-towaiting wu.yu And household household.

Production and rain sewage refers to the categorys associateds x objects and serves to collect:

- wastewater OT production buildings and technological premises;

- atmospheric precipitation from the territory of the opensh adok;

- and removal to the complex of sewage facilities.

Economic and household sewers are discharged by wastewater from office and industrial buildings, dining rooms, sanitaryn. hubs, etc.

6.4. Heat supply of industrial and administrative buildings

Heat supply is carried out from existing heat supply networksNPS.

To transfer heat to consumers apply heat supply networks with heat carrier parameters - ______° C. Methods for laying networks - overhead or underground.

7. Basic provisions for maintaining a safe technological process of the NPC

The system of managing the safe technological process of the NPC provides for the following:

If the pressure is exceeded in the pressure pipelines, one or two pumping units of oil pumping stations are automatically shown above the settings.

Pumping rooms are equipped with automation system, disconnecting pumping units when flooding pump oil.

In all drainage tanks (leakage collection), submersible pumps are automatically turned on and disconnected at the maximum and minimum levels, respectively.

Pumps are equipped with an automatic foam fire extinguishing system.

Premises of pumping stations are equipped with automatic gas protection, which is triggered by increasing the concentration of combustible gases and steams in excess of the established norms with the issuancez. wook Signals, Emergency Ventilation and Disabledn. we use pumping units.

The pump automation system ensures the inclusion of emergency (backup) ventilation when the oil vapor is exceeded in the room of the pump over 20% of the NPB and shutdown tofrom outside when the content of oil vapor in the room is exceededrich e 30% of the NPV.

7 .1. Possible reasons Alarms

Possible causes of accidents can be:

- erroneous actions of staff at start-ups and stops Nefteensexs x, non-compliance with the order of operational switching of technological pipelines and shut-off reinforcement, etc.;

- refusal of control and signaling devices, control systems;

- failure of electrical equipment and the disappearance of electricity;

- manufacture of repair work without complying with the necessary organizational and technical events;

- aging equipment (moral or physical wear);

- corrosion of equipment and pipelines (fistula formation);

- use of shut-off valves without the necessary strength characteristics (inconsistency of R y and d from);

- water hammer;

- factors of external influence (hurricanes and lightning strikes, etc.).

7.2. General issues controlled by duty officers of the NPS in the conduct of the technological process of oil pumping

All staff should have a clear idea of \u200b\u200bthe fire hazard of the technological process, the operation of security systems, to know the safety instructions to eliminate the possibility of dangerous situations during operation or in the event of equipment failure.

The security system is designed to protect personnel, mechanisms and the environment. They include signaling systems and automatic lock. The locking system ensures the protection of individual equipment in case of deviation of technological parameters beyond the permissible values.

The main task of the operational personnel is how best to maintain the technological process. This is ensured by constant control and good knowledge of the equipment. With the rapid detection of violations or emergencies, the correct assessment and rapid adoption of the necessary measures is provided, the necessary security is ensured, less downtime for repair and maintenance.

It is necessary to register all deviations from the normal regime that happened to shift. There should be a list of positions of equipment requiring how immediate attention (maintenance) and attention during the period of overhaul. The operator must be sure that the automation works properly,about dako be prepared for switching from automatic on manual control.

To do this, it is necessary to constantly monitor the testimony of control and automation devices, alarm meansc. aI and locks.

Contact your instructionc. iIAM Plant Manufacturer to define all points requiring lubricant. Rotating equipment (pumps, actors, etc.) must be periodically checked, and all faults, such as high bearing temperatures, vibration, leakage in glands or seals, unusual noise, etc., should be immediately reported to the appropriate divisions.

The operator must control the tightness and health of the separation partitions, including those located below the floor level, as well as the places of pass through them shafts, pipelines and cables.

The production sewage of the machine room of the pumping station provides a removal of industrial and emergency spilled oil into special collections located near the pump or in oil boss. Collections and oil furnaces are systematically exempt from Promotions and Product to be able to receive emergency spilled oil.

The operator must maintain the purity in the working area and exclude the occurrence of unwanted danger. All oil spills should be immediately removed. Stairs and playgrounds must be kept clean and be free for passage.

All production, warehouse, utility and administrative premises of buildings and structures are provided by primary fire extinguishing means. Fire equipment should be stored in places defined by the placement scheme, and periodically verified to be confident in its readiness to immediately use. Working with faulty fire extinguishing means is not allowed.

It is necessary to carry out permanent control of pipelines, equipment for the presence of looseness in compounds. All looseness in the connections must be eliminated. All selected faults are recorded in the Watch log. Any repair work is prohibited on running equipment!

If it is necessary to produce work in places where it is possibleabout ferlication of fire hazardous mix of vapors with air, to avoidand screering from shocks It is forbidden to use hand tools that cause spark formation.

All work in existing pumps are carried out only withche nna delivereds ground ventilation.

Serving staff should be remembered what to workin shoes, chopped by iron nails or with metal knobs, cannot be in fire hazardous places.

Places of oil pumping pumps are equipped with telephone bond and sound alarm for the alert of the service personnel.

Owned, or impregnated with petroleum products, the wiping material is assembled into special metal boxes with tightly closing covers and deleted at the end of the shift.

Doors on evacuation paths are freely open in the direction of exit from the building.

The territory of the NPS has a sound warning system in case of an accident and fire.

All buildings and facilities of the NPS, fire ponds, hydrants, as well as approaches to fire inventory and equipment should be provided free access.

In winter, roads, passages, entrances, fire hydrants must be cleaned of snow and ice, hydrants and fire reservoirs will warm.

Automatic Protection ToolsTO IPIAs have inscriptions that determine their purpose, and permissible parameters are clearly marked on the instrument scales.

Pressure gauges are installed in such a way that their testimony is clearly visible to the service personnel, while their scales are located vertically or tilt to 30 ° to improve the visibility of the readings.

When remote and local control, the NPS equipment is derived from work or reserve after the resolution and registration of the dispatcher, except for cases of obvious hazard for people, as well as cases of emergency condition.

All types of NPS structures are protected from direct lightning strikes, its secondary manifestations and from static electricity arising in the process of oil movement, while grounding devices for protection against static electricity are combined with grounding devices for electrical equipment.

To protect the service personnel from electric shock when testing isolation, protection against hazardous sparks, static electricity and hazardous influences of zipper on the NPS, a complex protective device is performed, consisting of zero protective conductors, equalizing conductors and grounding conductors and grounding.

All conductive parts, third-party conductive parts, deaf-grounded zero points of transformers and generators on the side of 0.4to In, as well as lightning parametersto and must be attached to the Metal connection.

Stay on N.P With persons who are not directsh it is prohibited for its maintenance.

7.3. Security measures when stopping pumping equipment

When stopping the pumping equipment, the following security requirements should be followed:

- stopping the pump for repairs and its disassembly should be made with the permission of the head of the station or the person replacing it and in accordance with the applicable instructions;

- at the end of pumping the valve at the reception and pumping of the pump should be closed.

Forswitching Pumps from the worker to the backup and back must be followed by the following security requirements:

- when switching from the running pump, the correctness of the relevant valves and the preparedness of the pump for the launch must be checked;

- if you need to repair a pump located in the reserve, the drive drive must be de-energized, and on the running device of the electric motor, the plate "Do not include - people work" are posted. You can remove the plate only with the permission of the NPS or Person's dispatcher, replacing it. To start an aggregate with a preventable plate is prohibited;

- repair of a hot pump, derived to reserve, should be started only after the temperature of the housing does not exceed 45 ° C;

- backup pumps must be constantly in such a state so that they are ready for starting in the shortest possible time after stopping the working pump.

All the above operations for starting, operating and stopping pumps, taking into account the requirements of the manufacturer's instructions for the manufacturer of specific equipment.

TRAPs ordigar and fire danger, sanitary characteristics of industrial buildings, premises and external installations:

8. Brief description of the technological equipment of regulating and safety valves

8.1. a brief description of Basic technological equipment

No. p / p

equipment identification

Position number according to the scheme

Number, pcs.

Material

Technical characteristics of equipment

1

Main pumping unit

Nm __________________

Q. = _____ m 3. / C.

N. = _____ m.

η = ______ %

El. drive unit

A type ______

N. ________ kWh / h

p \u003d ____ rpm

η = ______ %

2

Subject pump

NPV _________________

Q. = _____ m 3. / C.

N. = _____ m.

η = ______ %

El. drive unit

A type ______

N. ________ kWh / h

p \u003d ____ rpm

η = ______ %

3

Filters-dirt trap

A type __________________

D U.= _______ mm

R w. \u003d ______ MPa

4

Commercial Node Accounting for the amount and quality of oil

8.2. Quick characteristic adjustment sh their valves

Position number according to the scheme

Valve installation location

Valve assignment

Type of setting valve

1

№ _________

Pressure regulation assembly

Restriction of working pressure at the output of the main pumping pump not lower than the minimum station at the inlet and not higher than the maximum at the output

8.3. Quick Feature Safety Valves

No. p / p

Valve installation location

The calculated pressure of the protected area

Installation pressure of the control valve

Note

9. Technical and regulatory documentation

9 .1. Aboutsh i need

OAMM. N during the operation of the NPS in their activities shoulduK enoughi:

- project and executive documentation, including a technicalwork project, a set of documentation confirming the quality of construction and installation work (during construction, reconstruction and overhaul objects MN);

- regulatory documentation, including standards (GOST, OST, STP ), safety standards (CBT), construction norms and rules (SNiP), army of rules for design and construction (SP), technical conditions (TU), departmental norms of technological design (VNTP), departmental construction norms (VSN), norms and rules of fire safety (PP B), norms and rules for labor protection and other regulatory documents adopted in the industry;

- regulations governing the production activities of the Company's divisions and OJSCM. N;

- operational documentation that includes working documents regulating and registering technological processs , operation of objects and facilities MN. These include job and production instructions.(operating Instructions, Technological Schemes and Maps, Maintenance and Repair Graphics, Watch Logs, Accounting Magazines, Dispatch Sheets, Operational Reports and Reports, Measurement Charts, Adjustment Protocols, Accident Investigation Acts, Emergency Elimination Plans, Fire Allowance Plans and other documentation ).

Operational documentation is developed on the basis of the projectn. oh, executive documentation, existing regulatorydocuments, policy directions and orders, as well as experiencebut operation of objects.

Operated objects should be drawn up passports on the prescribed form. Passports for equipment and facilitiesN. PS are compiled by specialistsP S. Passport onNP. C is approved by the chief engineer of the branch of JSC MN and are stored on the NPS.

Technical documents drawn up during operation (technological maps and schemes, settings cards) must be fulfilled in compliance with the requirements of operating NTD.

Appropriate changes and additions in technological schemes, changes in structures, data control data should be made in executive and operational documentation and to the automated control and maintenance and repair management system (scoop) database.

OAO MN and its branches should be in accordance with RD 08-183-98 (the order of registration and storage of documentation confirming the safety of the maximum allowed working pressure during the operation of the main pipeline object) to develop a "confirmation form" of the safety of the permitted pressure.

Project and executive documentation should be kept in the Technical Library or manufacturing units (services) upon appropriatedL honey.

Storage conditions project documentation For construction, repair, reconstruction and preservation should ensure its safety during the entire life of the object.

Operational documentation should be reviewed at least once every 3 years, as well as after reconstruction, modernization or conservation of the object and is in the workplace.

Responsibility for ensuring and staffing technical and regulatory documentation of workplaces, services and units is the leadership of JSC MN and its branches.

10. List of regulatory documents

Used Books

Who approved

1. Fire safety rules in Russian Federation

GUPO MIA Russia

16.10.9 3 g .

2. Rules of electrical installation devices (Pue. )

EnergyISdat,

199 8 g .

3. Fire safety rules for the operation of trunk oil pipelines (WDB 01-05-99)

GUGPS Ministry of Internal Affairs of the Russian Federation

introduced from 01.08.99

4. NPB 105-95. Definition of categories of premises and buildings

SNiP 3.05.05-84. Technological equipment and technological pipelines

10. VNTP 2-86. Norms of technological design of main oil pipelines

11. GOST 12.1.004-91. SSBT Fire safety. General requirements

12. GOST 12.1.010-91. SSBT TRAPs investigation. General requirements

13. GOST 12.3.047-98. SSBT Fire safety of technological processes. General requirements. Control methods

14. GOST 17433-80. Industrial purity. Compressed air. Classes of pollution

15. GOST R 1.0-92. Rules for carrying out work on interstate standardization. General provisions

6. GOST R 1.5-93. Rules for carrying out work on interstate standardization. General requirements for building, presentation,about molding and content of standards

Unified Tariff Qualification Directory of Works and Professions of Workers (ETKS), 2019
Part number 1 issue number 36 ETKS
The issue was approved by the Decree of the State Committee of the USSR for Labor and Social Affairs and the WCSPS of June 7, 1984 N 171 / 10-109
(as amended by the Decisions of the State Protection District of the USSR, the CCSPS secretariat from 03.02.1988 N 51/3-69, from 14.08.1990 N 325 / 15-27, the Ministry of Labor of the Russian Federation of 21.11.1994 No. 70, from 07/31/1995 No. 43)

Operator of a petroleum producing station

§ 24b. Operator of the 5th discharge petroleum production station

(introduced by the Decree of the Ministry of Labor of the Russian Federation of 21.11.1994 N 70)

Characteristic of work. Control from the remote control with the technological process on the pumping of oil, petroleum products when working on automated petroleum production stations on trunk pipelines with pump performance up to 3000 m cc / h. Maintaining and regulating the specified pumping mode. Observation of control and measuring devices for the load of electric motors, pumping pressure on pumps and pipelines, vibration of pumping units, pump bearings and electric motors. Removing instrument readings. Accounting for the number of fluid pumped. Service of pumps, cooling and ventilation systems, shut-off valves. Preparation for starting, starting and stopping pumps. Maintenance of electric motors, commissioning equipment and distribution devices. Turning on and switching electric motors. Service of automated boilers, water-space and sewer stations, television substations, perimeter alarm. Identifying malfunctions in the work of the main and auxiliary equipment; Automation systems remote control and output to repair. Acceptance of completed repair work and checking the readiness of equipment and devices to start. Maintenance of technical documentation. Broadcast necessary information dispatcher.

Must know: technological process of pumping; technological scheme of petroleum production stations and power supply scheme; Circuit diagrams of automation systems, adjusting devices and locking systems; Rules for the technical operation of the main and auxiliary equipment; System of signaling conditions; safety and fire safety regulations; Rules for accounting for a pumping station; The procedure for the preparation of defective statements for repair of equipment, automation and telemechanics. When servicing electric motors and distribution devices, the 4 - 5th Electric Safety Group should be admitted.

When working on automated petroleum production stations with pump performance over 3,000 to 3500 m cubic meters / h. - 6th category;

when working on automated petroleum pumping stations with pump performance over 3500 m cubic meters / h. - 7th category.

Requires secondary vocational education.

National Payment System (NPS) - this is a combination of financial transaction operators money Inside Russia. NPS is an alternative to well-knownVisa and MasterCard.

Attempts to create the NPS in Russia were undertaken in the early 1990s, but seriously for this idea began to be taken only in 2000. The Federal Law "On the National Payment System" was adopted in 2011. FZ in that editdescribed the NPC as the entire set of operators for the transfer of funds, determined the basic concepts, regulated the procedure for providing payment services and so on. However, he did not provide for the creation of a national payment card system.His completed look and strength law acquired afterOn May 5, 2014, he signed a federal law on the establishment of a national payment card system (NPC).

a source: http://izvestia.ru/news/568090.

Why did NPS needed

The reason for the creation of the NPS was the complex situation that occurred on March 21, 2014 and provoked by sanctions against Russia. On this day payment visa systems And MasterCard blocked plastic cards of a number of Russian banks whose owners were under the US sanctions. Then operations were stopped by the banks of the bank "Russia", "", "SMP-Bank" and "InvestCapitalbank".

Later, Visa and MasterCard still unlocked the cards, but to prevent such incidents, the issue of entering into the work of the payment system of the Russian Federation went closely. In addition, from now banks of the Russian Federation are already carried out by domestic transactions masterCard cards Through the national payment card system (NPC).

In the official message from the Central Bank says:

The first five banks, including regional, began on January 30, 2015 to process part of domestic transactions on Mastercard cards through the NSPC processing center with settlements according to operations through.

Work in test mode NPS began both AB "Russia", as well as Alfa-Bank, Ubrir and Gazprombank.

According to experts, for an ordinary user, the final transition to a unified national payment System Will not feel. The owner of the map is as well as before, will be able to make all financial operations within Russia on the cards already available.

However, in the long run, the project implies the creation of a full-fledged system, with a change in cards, re-equipment of ATMs and so on. But how the final version will look like, the financiers themselves do not know.

One thing remains obvious: with a full-fledged introduction to the work of the NPC, the possibilities of Visa, MasterCard and other foreign operators will still be able to be able to.

We bring to your attention typical example Officer instructions Operator of the 5.6th discharge refining station, sample 2019. A person who has education, special training and work experience can be appointed to this position. Do not forget, each instruction of the operator of the oil pumping station of the 5.6th discharge is issued to the hands on receipt.

On presented typical information about the knowledge that the operator of the 5,6th discharge operator must have operator. About duties, rights and responsibilities.

This material is included in the huge library of our site, which is updated daily.

1. General Provisions

1. The operator of the 5th category refining station refers to the category of workers.

2. The operator of the oil recovery station of the 5th category is taken by a person with secondary special education (education, special training) and work experience in this position ________ years.

When servicing electric motors and distribution devices, the IV - V tolerance must have admission.

3. The operator of the 5th category of the 5th discharge station is taken on the position and is exempt from position _________ (by whom, position)

4. The operator of the 5th discharge refining station should know:

a) Special (professional) knowledge by position:

- technological process of pumping, technological scheme of the NPC and the power supply scheme;

- Circuit diagrams of automation systems, adjusting devices and locks;

- rules for the technical operation of the main and auxiliary equipment;

- conditional alarm system;

- safety and fire safety regulations;

- rules for accounting the work of the patching station;

- the procedure for the preparation of defective statements for the repair of equipment and instruments;

- Basics of electrical engineering, hydraulics, automation and telemechanics.

b) General knowledge of the employee of the organization:

- rules for labor protection, industrial sanitation and fire safety;

- Rules for the use of personal protective equipment;

- requirements for the quality of work performed (services), to the rational organization of labor in the workplace;

- the sorting and marking of the materials used, the rate of consumption of fuel and lubricants;

- rules for the movement and storage of goods;

- types of marriage and ways to prevent and eliminate;

5. In its activities, the operator of the 5th category refining station is guided:

- legislation of the Russian Federation,

- Charter (position) of the organization,

- this official instruction,

- Rules of the internal labor regulation of the organization.

6. The operator of the 5th discharge refining station is subordinate directly: __________ (position)

2. Official duties Operator Operator of the 5,6th category

Operator of the 5th category refining station:

a) Special (professional) duties:

1. Maintaining from the remote control of the technological process to pump oil, petroleum products when working on automated oil pumping stations / NPS / with pump capacity up to 3000 m3 / h on trunk pipelines.

2. Ensuring the specified pumping mode.

3. Observation of control and measurement instruments behind the load of electric motors, operating pressure on pumps and pipelines, vibration of pumping units, gaspace, pump bearings and electric motors.

4. Removing instrument readings.

5. Accounting for the movement of the pumped liquid.

6. Service of pumps, cooling and ventilation systems, shut-off valves.

7. Preparation for starting, starting and stopping pumps.

8. Maintenance of electric motors, commissioning equipment and distribution devices.

9. Inclusion and switching of electric motors.

10. Maintenance of automated boilers, water-space, sewer pumping stations, telemechanized substations, perimeter alarm.

11. Detection of malfunctions in the operation of the main and auxiliary equipment, the automation systems of the remote control panel and the output to repair.

12. Reception of completed repair work and checking the availability of equipment and instruments in the start.

13. Maintaining operational documentation, transferring the necessary dispatcher information.

b) General official duties of an employee of the organization:

- compliance with the rules of the internal labor regulation and other local regulatory acts of the organization, inland rules and labor protection standards, safety, industrial sanitation and fire protection.

- Implementation within the framework of the employment contract of orders of workers with which it is fixed in accordance with this Instruction.

- Performance of work on acceptance and delivery of shift, cleaning and washing, disinfection of the maintenance of equipment and communications, cleaning the workplace, devices, tools, as well as content in proper condition.

- maintaining established technical documentation.

3. Operator's rights of the 5,6th discharge oil station

The operator of the 5th discharge refining station has the right:

1. Submit to the proposal leadership:

- on improving the work related to the provided instructions duties,

- On the promotion of subordinates of the distinguished workers,

- On attracting workers who violated production and labor disciplines to the material and disciplinary responsibility.

2. Request from the structural divisions and employees of the organization the information necessary for him to fulfill its official duties.

3. Get acquainted with documents that determine his rights and obligations for the position of office, the criteria for assessing the quality of performance of official duties.

4. Get acquainted with the draft management decisions regarding its activities.

5. Require the guidance of assistance, including the provision of organizational and technical conditions and design established documents necessary for the performance of official duties.

6. Other rights established by current labor legislation.

4. Operator's responsibility of the 5,6th discharge oil station

The operator of the 5th discharge refining station is responsible in the following cases:

1. For improper performance or non-fulfillment of its official duties stipulated by this official instruction, within the limits established by the labor legislation of the Russian Federation.

2. For offenses committed in the process of its activities, within the limits established by the current administrative, criminal and civil law of the Russian Federation.

3. For causing material damage Organizations - within the limits established by the current legislation of the Russian Federation.

Official instructions of the operator of the 5.6th discharge oil station - sample of 2019. Official duties of the operator of the oil pumping station of the 5.6th category, the operator's right of the oil pumping station of the 5.6th category, the responsibility of the operator of the oil pumping station of the 5.6th discharge.



Copyright © 2021 All for entrepreneur.